BlockSim: System Reliability and Maintainability Analysis Software Tool

The ultimate system visualization and analysis toolTM

Click to see a picture of the BlockSim software interface for system reliability and maintainability modeling and analysis...Click to see a picture of the BlockSim software interface for system reliability, maintainability and availability modeling and analysis...ReliaSoft’s BlockSim software tool provides a comprehensive platform for system reliability, availability, maintainability and related analyses.

The software offers a sophisticated graphical interface that allows you to model the simplest or most complex systems and processes using reliability block diagrams
(RBDs) or fault tree analysis (FTA)
— or a combination of both approaches!

Software Features

BlockSim supports an extensive array of reliability block diagram (RBD) configurations and fault tree analysis (FTA) gates and events, including advanced capabilities to model complex configurations, load sharing, standby redundancy, phases and duty cycles. Using exact computations and/or discrete event simulation, BlockSim facilitates a wide variety of analyses for both repairable and non-repairable systems. This includes:

  • System Reliability Analysis
  • Identification of Critical Components (Reliability Importance Measures)
  • Optimum Reliability Allocation
  • System Maintainability Analysis (Determine Optimum Preventive Maintenance Intervals, Spare Parts Provisions, etc.)
  • System Availability Analysis (Calculate Uptime, Downtime, Availability, etc.)
  • Throughput Calculation (Identify Bottlenecks, Estimate Production Capacity, etc.)
  • Life Cycle Cost Analysis

Synthesis Integration

With the release of Version 8, BlockSim analyses are stored in a centralized database that supports simultaneous access by multiple users and shares relevant reliability information between Synthesis-enabled software tools. For enterprise-level repositories, both Microsoft SQL Server® and Oracle® are supported.

Available Training

ReliaSoft offers three training courses that address the topic of system reliability, maintainability and related analyses using a reliability block diagram (RBD) or fault tree analysis (FTA) approach. By combining a solid theoretical foundation with practical application examples and hands-on training on the use of the BlockSim software tool, these training courses will give you the knowledge and skills you will need to successfully apply these important reliability techniques.

Applications and Benefits

The BlockSim software provides an extensive array of tools to help you model and analyze systems and/or processes. Some of the potential applications and benefits for using reliability block diagrams (RBDs), fault tree analysis (FTA) and ReliaSoft's BlockSim software include:

  • Identify critical components (or failure modes) and determine the most effective ways to improve system performance through design improvements and/or maintenance planning.
  • Use simulation to obtain estimated performance metrics that can facilitate decision-making in a variety of areas, such as scheduling planned maintenance, planning for spares, identifying bottlenecks in production throughput and estimating life cycle costs.
  • Identify vulnerabilities in a system and determine the most effective ways to reduce the risk.
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Software Capability Highlights

Reliability Block Diagrams (RBDs)

  • Series, Parallel and Complex
  • k-out-of-n
  • Standby
  • Load Sharing
  • Subdiagrams
  • Multi Blocks and Mirrored Blocks

Fault Trees

  • AND and OR Gates
  • Voting Gates (k-out-of-n)
  • Inhibit Gates
  • NOT, NAND and NOR Gates
  • Standby Configurations Using:
    • Standby Gates
    • Priority AND Gates
    • Sequence Enforcing Gates
  • Load Sharing Gates
  • Subdiagrams

Analytical Diagrams

  • Exact System Reliability Equation
  • Minimal Cut Sets
  • Metrics:
    • Reliability and Probability of Failure
    • Conditional Reliability
    • Conditional Probability of Failure
    • Reliable Life (aka Warranty Time)
    • BX% Life
    • Mean Life
    • Failure Rate
  • Plots:
    • Reliability vs. Time
    • Unreliability vs. Time
    • pdf
    • Failure Rate vs. Time
    • Reliability Importance Plots

Simulation Diagrams

  • Duty Cycles
  • Maintenance Durations
  • Restoration Factors
  • Direct & Indirect Maintenance Costs
  • Spare Parts Availability
  • Maintenance Crew Logistics
  • State Change Triggers
  • Batch Simulation
  • Metrics:
    • Mean and Point Availability
    • Mean and Point Unavailability
    • Reliability and Probability of Failure
    • Mean Time to First Failure
  • Plots (for System and/or Block):
    • Point Reliability
    • Point Availability
    • Mean Availability
    • Costs
    • Up/Down Timeline
    • Block or System Downtime
    • Expected Failures
    • Expected Downing Events
    • Criticality Metrics (e.g., RS FCI, etc.)
    • Block Bubble Plot
    • Crew Metrics
    • Spare Part Metrics
  • Throughput Analysis
    • Throughput
    • Block Excess Capacity
    • Block Backlog and Backlog Processed

Phase Diagrams

  • Maintenance Phases
  • Node and Stop Blocks
  • Varying Throughput
  • Subdiagrams

System Improvement Tools

  • Allocation Analysis
  • Optimum Replacement
  • FRED Reports
  • Overlay Plots (aka Multi-Plots)
  • Spreadsheets and Report Templates

Integration with FMEA and RCM

  • Build RBD or Fault Tree from FMEA
  • Synchronize FMRA (Failure Modes and Reliability Analysis)

Centralized Data Storage

  • Standard Repository (*.rsrp)
  • Microsoft SQL Server® and Oracle®
  • Simultaneous Access by Multiple Users
  • Shared Analysis Settings and Data
  • Flexible User Access Levels

Integration

Integration with all other Synthesis Platform applications (Weibull++, ALTA, Xfmea and RCM++).

Multiple Languages Supported

For details, please visit www.ReliaSoft.com/languages/index.htm

Available Services

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