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 Accelerated Life Data Analysis Case Studies

ALTA 6 Case Studies
Guest Submission Case Studies 


Guest Case Study: 
Submitted by: Tamaki, Leonardo, General Electric (LEONARDO.TAMAKI@APPL.GE.COM)

Software Used: 
ALTA 6 PRO

Note: Some data were altered for privacy purposes, without affecting the usefulness of the study to the reader.

(Guest case studies are edited by a ReliaSoft moderator to fit the format and presentation style of this Web site.)


Problem Statement/Component Description
Assess the reliability of a electric component/prototype using ALT (Accelerated Life Testing). The stress factor is temperature.

Testing Conditions 

Sample size: 25 units 
Input voltage: 110V Cycling: 4sec/12sec (on/off)
Stress Factor: Temperature
Testing Temperature: According to Figure
Evaluation Criteria: R(4900 cycles)>= 99% under Evaluation Stress Profile

Main Difficulty: Due to operational restrictions the testing stress profile took the shape of Figure 1. But the component had to be evaluated according to the use Temperature Profile (Figure 2). This Evaluation Profile would be very difficult to be put into practice.

Figure 1: Test Profile      [Enlarge]

Approach: 
Execute the testing under a feasible/operational stress profile (Figure 1) and evaluate under the use stress profile (Figure 2). That's what we did!!!

Figure 2: Use Profile      [Enlarge]

Outcome: 

Testing Results: R(8928) =99% Under Evaluation Stress Profile
Required Reliability: R(4900)>= 99%
Status: Approved !!

Conclusion:
The software came in the right time, it would not be possible to analyze our testing without this ALTA version. It provides us much more testing flexibility, it means testing cost reduction (hardware) due to increased simulation capability. As well as time saving and more accurate reports.

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