Background
Consider an experiment to
improve the reliability of fluorescent lights. The purpose was to
find the best factor setting to improve the life time. Five
two-level factors denoted by A-E were studied using a 25-2
design with the factor generator D = AC and E = BC. In
addition to the main effects, the experimenter also thought that the
AB (= DE) interaction might be important.
Each treatment had two
replicates (i.e. two lights were
tested) and the experiment was conducted over 20 days with
inspections every two days (the failure times were short because
the lights were subjected to an accelerating factor that
stressed the lights at higher than normal conditions). If a
light had not failed by the 20th
day, its failure time was recorded as right censored at 20.
Experiment
Design
The engineer uses DOE++ to
design a two level fractional factorial reliability design. The design-specific
settings used are shown next.

The design matrix and the response data are given
in the "Fluorescent Light Life Test" Folio. Analysis
Part I
Step 1: After
performing the experiment according to the design and recording
the results, the engineer enters the data set into the Standard Folio, as shown next.

Step 2: In the Select
Effects window, the following effects are selected to
include in the analysis:

Step 3: The Lognormal
distribution is chosen for the analysis.
Step 4: The data set is
analyzed with a risk (significance) level of 0.05, using
individual terms.
The model coefficients, shown in the MLE Information table on
the Analysis tab, are:

Step 4: A Pareto chart is created, as shown next.

Conclusions
From the MLE Information
table, it is determined that the model for the ln-mean or the
scale parameter,
m,
in the distribution is:

The engineer determines that in
order to improve the reliability, factors B, C and D should be
set to their low (-1) level, indicated by their negative
coefficients, while A and E should be at their high (+1) level,
indicated by their positive coefficients. This setting is also
good for the AB interaction term. Under this setting, the
predicted scale parameter in lognormal distribution is 3.7829.
Therefore, the life distribution under this factor setting is a
lognormal distribution with standard deviation of 0.1589 and
ln-mean of 3.7829.
For more advanced analysis, the
data can be entered into ReliaSoft’s ALTA for accelerated life
data analysis for further investigation of the life stress
relationship. Since factors A and C are not shown to be
significant, they can be removed in further analysis. |