Background
Central composite design is the
most commonly used response surface methodology (RSM) design. RSM
design is usually used to study the quadratic effects of factors.
A chemical engineer is
interested in determining the operating conditions that maximize
the yield of a process.* Two
controllable variables influence process yield: reaction time
and reaction temperature.

A central composite design with
five center points and alpha = 1.414 is used to conduct the
experiment. A full quadratic model is fitted to the data.
Experiment
Design
The engineer uses DOE++ to
design a central composite design.
The design-specific settings, the factor properties and the
response properties used are shown next.



The design matrix and the response data are given
in the "Central Composite Design" Folio. Analysis
Part I
Step 1: After
performing the experiment according to the design and recording
the results, the engineer enters the data set into the Standard Folio, as shown next.

Step 2: All
effects (i.e. full quadradtics) are selected for inclusion in the analysis,
as shown next.

Step 3: The data set is
analyzed with the default risk (significance) level of 0.1,
using individual terms.
The ANOVA table from the Analysis tab is shown next.

This table shows that effects A,
B, AA and BB are significant.
Step 4: A Pareto chart is
created, as shown next.

From these results, only effects
A, B and AA and BB would be included in the reduced model. In
fact, term AB could also be included in the model, as it is only
slightly below the critical value, as shown in the ANOVA table
and Pareto chart. The inclusion or exclusion of AB is a personal
decision that should be made based on the knowledge of the
experiment and the statistical results. For this example, the
engineer decides that only A, B, AA and BB will be included in
the model.
Analysis
Part II
The results for the reduced model and the optimization
are given in the "Reduced Model" Folio.
Step 1: The design Folio is
duplicated and the copy is named "Reduced Model."
Step 2: Only the significant effects are selected to
calculate the new model, as shown next.

Step 3: The reduced
model is calculated. The coefficients for the parameters in the
reduced model are:

This model can be used as the
final model to conduct optimization. Step 4: Optimization is
performed using the settings shown next.


The optimal solution is shown
next.

Step 5: The contour and surface
plot can also be used to visually identify the optimal settings
for factors A and B, as shown next.


Conclusions
The contour and surface plots show that the maximum yield occurs
at Time = 86.8 and Temperature = 176.3°F, which is the same as
the result from the optimization. The predicted maximum yield is
80.1861. Keep in mind that it is necessary to conduct an
experiment using these settings to confirm this conclusion.
*
Montgomery, D. C. Design and Analysis of
Experiments, 5th edition, John Wiley & Sons, New York,
2001.
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