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RS 480
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Introduction
to RCM Principles and Applications and RCM++ |
Course Overview
This
two-day course presents an overview of the fundamental
Reliability Centered Maintenance (RCM) techniques
and procedures,
including equipment selection, identifying functions
and potential failure modes, evaluating the effects
of failure and selecting appropriate maintenance
tasks. ReliaSoft’s
RCM++ software will be used for hands-on
application examples. |
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Course Outline
Day
1 8:30 a.m. to 4:30 p.m.
Day 1 presents
an introduction to Reliability Centered Maintenance
(RCM) and an overview of the fundamental techniques/procedures.
Topics include:
- Introduction
and Overview
- History
- Applications
and Benefits
- Published
Guidelines
- Prepare for
the Analysis
- Select the
Equipment to Be Analyzed
- Published
Equipment Selection Questions
- Criticality
Factors
- Identify the
Functions
- Identify the
Functional Failures
- Identify and
Evaluate (Categorize) the Effects of Failure
- Identify the
Causes of Failure (Failure Modes)
- Select Maintenance
Tasks
- Published
Task Selection Questions
- Comparing
Maintenance Strategies Based on Cost and
Availability
- Run-to-Failure
- Repair/Replacement
- Service
Tasks
- Failure-Finding
Inspections
- On-Condition
Inspections
- One-Time
Tasks
- Calculating
Optimum Maintenance Interval
Day 2 Morning 8:30 a.m. to 11:45 a.m.
The morning
session of Day 2 introduces RCM++ and covers many
of the features of this versatile application, from
setting up the database to generating FMEAs and
reports. Topics include:
- Benefits of
Using Automated Software
- Overview of
Analysis Steps in RCM++
- Organizing
information in databases and projects
- Working
with databases with and without Login Security
- Working with
Profiles and Libraries to customize the interface
and the analysis:
- Enable/disable
and/or rename data fields
- Determine
RCM logic diagrams
- Set classifications,
categories, priorities and other menu options
- Understanding
the Hierarchical, Worksheet and Filtered views
- Data entry
shortcuts, including copy/paste, import/export,
phrase libraries, etc.
- Support for
RCM Logic
- Equipment
Selection Methods
- Failure
Effect Categorization
- Maintenance
Task Selection
- Maintenance
Task Cost Calculations
- Maintenance
Task Packaging
- Reports, Charts
and Queries
- FMEA/FMECA
Capabilities
- Risk Priority
Numbers (RPNs)
- Criticality
Analysis
- Current
Controls Management
- Recommended
Actions Management
- APQP
- Administrative
Features
- Database
backups
- Baselines
and revision tracking
Day 2 Afternoon 1:00 p.m. to 4:30 p.m.
The afternoon
session of Day 2 is a hands-on workshop using the
RCM++ software, with case study examples tailored
to individual applications.
Hands-on Workshop
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Work through a detailed training guide with
step-by-step instructions to complete sample
analyses that demonstrate the capabilities of
the RCM++ software.
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Discuss implementation options for your particular
analysis procedures and reporting requirements.
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Upcoming RS 480 Seminars
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