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Course Outline
Theory and Principles Coverage
I. Introduction and Overview
- Defining
a system.
- Viewing
a system as a collection of components and/or
component failure modes.
II. Elementary Reliability Block
Diagram (RBD) Constructs and their
Analytic Quantification
- Using
reliability block diagrams (RBDs) to represent the reliability model
of system.
- Series
configurations.
- Simple
parallel configurations.
- K-out-of-n
configurations.
- Complex
configurations.
- Bayes'
theorem method.
- Complex
configurations for failure modes, networks
and mechanical systems.
III. Introduction to Time Dependency
- Introduction
to time dependency.
- Inclusion
of "used" components in modeling.
- System
reliability metrics:
- Obtaining
a system pdf.
- Derivation
of functions of interest: system failure
rate function, system MTTF, etc.
IV. Advanced Reliability Block Diagram (RBD) Constructs and their Analytic
Quantification
- Modeling
block dependency:
- Combining
life distributions with life-stress
(load) relationships to describe dependency
effects.
- Basic
load sharing configurations.
- K-out-of-n
load sharing configurations.
- Modeling
standby redundancy:
- Energized
and quiescent failure distributions.
- "Hot,"
"Warm" and "Cold" standby definitions.
- Switching
(perfect or imperfect switching, with
delays, retries and switch quiescent
failure probabilities).
- K-out-of-n-plus-M
standby configurations.
- Additional
reliability block diagram (RBD) constructs:
- Nodes.
- Containers.
- Block
Encapsulation (subdiagram blocks).
- Block
Multiplicity.
- Block
Mirroring.
V. Identifying Opportunities
- Identifying
importance of components, subsystems (and
or modes) and their overall impact on system
reliability.
VI. Optimum Reliability Allocation
- Cost/Feasibility
functions.
- Determining
component reliabilities to achieve system
goal.
- Specifying
component reliabilities to achieve system
goal.
VII. Introduction to Discrete Event Simulation
VIII. Introduction to Repairable Systems
Analysis: Fundamentals of Maintainability and
Availability
- Repair
and downtime distributions and metrics.
- Introduction
to renewal theory.
- Introduction
to maintainability.
- Imperfect
repairs (restoration factors).
- Availability
definitions:
-
Instantaneous
(Point) Availability
-
Mean Availability
-
Steady
State Availability
-
Inherent
Availability
-
Achieved
Availability
-
Operational
Availability
IX. Introduction to Preventive
Maintenance
(PM) Principles
- When does
"Preventive Maintenance" make sense?
- The fallacy
of "Constant Failure Rate" and "Preventive
Replacement."
- Quantifying
preventive vs. corrective replacement strategies.
- Determining
optimum PM intervals.
- Modeling
effects of PM actions.
X. Advanced Simulation Options: Using
Policies, Pools and Resources
- Adding
Crews to the analysis.
- Probabilistic
elements.
- Crew
costs.
- Crew
utilization metrics and bottlenecks.
- Adding
Spare Part Pools (Depots) to the analysis.
- Probabilistic
elements.
- Spare
part inventory management, costs.
- Spare
utilization metrics and bottlenecks.
- Standard,
on-condition and upon emergency spare
part provisioning with associated costs
and probabilistic delays.
- Utilizing
"Corrective," "Preventive" and "Inspection"
actions with associated policies.
- Corrective
actions, "Immediate" or "Upon Inspection"
(hidden/discovery).
- Inspections
based on system time, component age
and/or other system events (e.g.
similar component failure elsewhere
in the system).
- PM
actions based on system time, component
age and/or other system events (e.g.
similar component failure elsewhere
in the system).
XI. Visualizing and Improving System Availability
- Looking
at common metrics (MTBF, MTBDE, MTBE, AX,
etc.) and charts.
- Additional
(new) metrics for identifying opportunities
in repairable systems:
-
RS-FCI
(ReliaSoft's
Failure Criticality Index).
-
RS-DECI
(ReliaSoft's
Downing Event Criticality Index).
- FRED
reports.
XII. Throughput Analysis
- Throughput
metrics and terminology.
- System
throughput.
- Component
throughput.
- System
and component utilization metrics.
- Bottlenecks
identification.
- Backlog
processing.
XIII. Including Costs in the Analysis,
Introduction to Life Cycle Cost Analysis
- Determination
of the probabilistic costs associated with
system operation.
- Sample
financial analysis.
Computer Hands-On Section
XIV. BlockSim Software
Familiarization
- Introduction
to and familiarization with
BlockSim.
- Creating
models in BlockSim that apply all of the
above principles
XV. Hands-on Workshop, Examples
- Individually
work through detailed examples with step-by-step
instructions to complete sample analyses.
XVI. Group Case Studies
- Using
realistic cases (described in an objective
statement), determine how to set up and
analyze each case in a team environment.
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